Automatic PU Insole Pouring Machine with 96-Station, 48-Mold-Tray Continuous Production Line
-
Highlight
Automatic PU Insole Pouring Machine
,96-Station Insole Production Line
,48-Mold-Tray Shoe Making Machine
-
Warranty1 Year
-
Voltage380V/50HZ
-
ApplicationPU Insole Pouring
-
Stations96stations
-
Production Line Length25m
-
Oven Length22m
-
Mold Trays48piece,Double-Layer Mold Tray
-
Place of OriginCHINA
-
Brand NameKINGKUNG
-
Model NumberKK-J
-
Minimum Order Quantity1 Set
-
Price81,500.00USD/Set
-
Delivery Time60 days
-
Payment TermsL/C,T/T
Automatic PU Insole Pouring Machine with 96-Station, 48-Mold-Tray Continuous Production Line
The Automatic PU Insole Pouring Production Line is an integrated production system specially designed for the continuous manufacturing of PU shoe insoles and PU soles. The line combines a precision two-component PU pouring system with an automatic conveyor, 96-station mold system, 48 double mold trays, and a 22-meter heating oven, providing an efficient solution for large-scale PU footwear production.
The system is designed for processing POLY polyol and ISO polyisocyanate, with precise metering, controlled injection, continuous conveying and heating/curing. It helps improve production efficiency while maintaining stable material output and consistent product quality.
The machine uses an independent metering system for POLY polyol and ISO polyisocyanate. High-precision metering pumps provide accurate material delivery for stable and consistent PU foaming and molding.
| Specification | Value |
|---|---|
| Applicable Products | PU Insoles / PU Soles |
| Material Tank Capacity | 120 L |
| Material Tank Inner Tank | 304 Stainless Steel |
| Material Tank Pressure | 0.05 - 0.3 MPa |
| POLY Polyol Viscosity at 22°C | 500 - 2000 mPa*s |
| ISO Polyisocyanate Viscosity at 22°C | 500 - 2000 mPa*s |
| Metering Pump Flow | A 25 cc / B 15 cc |
| Metering Pump Accuracy | 1/1000 |
| Injection Flow Rate | 40 - 80 g/s |
| Injection Pressure | 0.1 - 3.99 MPa |
The production line is equipped with 48 double mold trays, providing 96 stations in total. The continuous conveyor system transports the molds through the pouring and heating/curing processes, making it suitable for efficient mass production.
| Specification | Value |
|---|---|
| Total Stations | 96 Stations |
| Mold Trays | 48 Sets of Double Mold Trays |
| Mold Tray Size | 1000 * 500 * 6 mm |
| Production Line Dimensions | 25 * 2.3 * 1.6 m |
The line includes a 22-meter heating oven to provide sufficient heating and curing time after PU material pouring. Stable heating conditions help achieve consistent product quality and improve production efficiency.
| Specification | Value |
|---|---|
| Oven Length | 22 m |
| Oven Dimensions | 2000 * 1100 * 900 mm |
| Maximum Oven Power | 70 kW |
| Oven Fan Motor Power | 0.37 kW |
The production line adopts a heavy-duty conveyor structure designed for continuous industrial operation.
| Component | Specification |
|---|---|
| Conveyor Chain Thickness | 4 mm |
| Chain Guide Rail Thickness | 4 mm |
| Solid Steel Wheels | 304 Bearings |
| Guide Rail Thickness | 5 mm |
| Support Frame | 40 * 80 National Standard Slotted Steel |
| Connecting Rod | 40 * 60 National Standard Square Tube |
The conveyor system is equipped with a Taiwan Delta servo drive for smooth and stable operation.
| Component | Specification |
|---|---|
| Rated Voltage | 380V / 50Hz |
| Servo Drive | Taiwan Delta, 5.5 kW |
| Drive Motor | 5.5 kW |
| Material Tank Agitator Motor | 0.2 kW |
| Material Tank Agitation Speed | 25 RPM |
| Pouring Unit Power | 10 kW |
- 96 production stations with 48 double mold trays
- Continuous automatic production from pouring to curing
- High-precision PU material metering system
- 120L material tanks with 304 stainless steel inner tanks
- Adjustable injection flow and pressure
- 22-meter heating and curing oven
- Heavy-duty conveyor structure for long-term operation
- Suitable for different PU insole and sole designs
- Helps reduce manual handling and improve production efficiency
The production line is suitable for manufacturing PU shoe insoles, PU comfort insoles, cushioning insoles, PU shoe soles and other molded polyurethane footwear components.
It is particularly suitable for footwear manufacturers requiring continuous, high-efficiency and stable PU insole production.
Our products are sold all over the world, you can rest assured.
